Developing sustainable products

Applying principles of Design for Environment (DfE) to reduce the environmental footprint of our products and packaging

Sustainable innovation

We integrate the DfE approach into the core of our product development to find opportunities to shift to a circular economy, addressing the full life cycle of materials and their end of life. We apply environmental criteria to resource selection, design, energy use, data processing efficiency, size, weight, stability, packaging, shelf life, temperature requirements, end-of-life management, and more.

Our approach to developing sustainable products

  • Integrate DfE
  • Optimize sequencing system power consumption and processing efficiency
  • Reduce the amount of petroleum-based plastic in new product designs
  • Replace the use of chemicals of concern wherever possible with greener alternatives
  • Seek additional opportunities to engage in a circular economy
Illumina employee sketchbook

Impact the world, not the environment

The NovaSeq X Series Systems are purposefully designed to reduce environmental impact

The improved robustness and stability of XLEAP-SBS reagents allows for shipping at ambient temperatures, and reagent consumable plastics are made from sugar-cane based biopolymers. Sustainability was at the forefront of NovaSeq X design, with an aim to move beyond incremental improvements and challenge the status quo to benefit our customers and the planet. Learn more about our most sustainable sequencer, the NovaSeq X Series.

NovaSeq X packaging

50% less cartridge volume

50% less plastic mass and volume

90% less packaging weight and waste

61% reduction in climate impact1

Ambient temperature reagent shipping

Designed for cartridge disassembly and recycling with no tool required

Plant-based bio-polymer plastics

Data storage optimized for reduced storage and energy requirements

Groundbreaking sustainability innovations

The ⁠MiSeq i100 Series delivers our fastest run times yet, breakthrough simplicity, and significant sustainability advancements to empower every lab, everywhere, including:

  • Storage – ambient consumables save freezer space, eliminate the need for thawing and expedite sequencing setup time
  • Shipping – removal of dry ice, gel packs, and insulated containers expedites the unpacking process and minimizes waste
  • Packaging – packaging waste reduced by 85%, based on shipping weight compared to the MiSeq System
  • Transportation – CO2 emissions from shipping reagents reduced by 52% compared to the MiSeq System2
  • Total carbon footprint - Total carbon footprint reduced by 35% compared to the MiSeq System2

Sustainable packaging

By integrating DfE elements, our focus is on both optimizing packaging for materials currently on the market and incorporating sustainable packaging design into our new product development process.

Creating sustainable packaging follows the hierarchy of waste management and the precautionary principle: Avoid, Reduce, Reuse, Recycle, Disposal. We incorporate renewable materials, seek to eliminate unfavorable materials, increase recycling, increase material efficiency, design for recovery, use recycled content, source responsibly, and look for volumetric efficiencies.

NovaSeq X packaging

2030 packaging targets

75% reduction in packaging

50% recyclable primary packaging

90% recyclable or reusable secondary and tertiary packaging

90% reduction in use of dry ice

returnable insulated containers

Returnable insulated containers

Insulated containers used for refrigerated and frozen IVD product shipments can be returned for reuse

  • Active ocean containers transit enables removal of passive insulated containers and coolant materials while still keeping product in ideal storage temperature with real time monitoring
  • Diverted over 150,000 kilograms of packaging material from landfills
  • Optimal pallet patterns increased logistics efficiencies up to 250%
recyclable insulated containers

Crate reuse program

Established a crate reuse program for instrument shipments within the continental United States.

  • Over 75 instrument crates, including their ancillary components returned for reuse
  • 17,000 kilograms of instrument packaging diverted from landfills
Reusable Bulk Sustainable Solutions

Sustainability in insulated containers

We strive for continuous improvement, increasing global adoption, and decreasing our environmental footprint for ongoing insulated container initiatives.

  • Returnable: Insulated containers for refrigerated and frozen in-vitro diagnostic (IVD) products can be returned for reuse. Every container returned diverts 34 kilograms of waste from landfills
  • Reusable: Insulated pallet shippers for frozen and refrigerated products are validated for multiple uses, supporting both internal network movements and customer bulk orders
  • Recyclable: Where possible, Illumina uses plant-based insulated containers which require less energy and can be composted or recycled using standard paper recycling streams

Other highlights

  • 100% paper packaging made of recycled and recyclable material
  • Elimination of bubble wrap – replaced with dunnage paper
  • NextSeq 1000/2000 reagent cartridge disassembly for recycling optimization
  • Corrugated ambient shipping boxes transition to 100% recycled content
  • Replaced outer double barrier bags in NextSeq 1000/2000 with single easy-open pouch
  • Refrigerated shipment gel packs consist of biodegradable gel and recyclable wrapper
  • Dry ice elimination for key internal product transfers
  • Flow cell ambient ship
  • Expanded distribution network to reduce transit times, reduce air travel, and reduce packaging
  • Optimized shipping coolant quantity based on customer destination

References

  1. Based on comparison of NovaSeq 6000 reagent kits and NovaSeq X reagent kits per 1 gigabase (Gb) of genetic code. The project aligned with the methodological requirements and guidelines of the ISO standards ISO 14040 (2006a) and ISO 14044 (2006b) on LCA and the GHG Protocol Product Life Cycle Accounting and Report Standard (WRI/ WBCSD, 2011). However, as it is a streamlined LCA study, it does not fulfill all of the reporting requirements of these standards.
  2. Based on comparison of MiSeq reagent kits to MiSeq i100 reagent kits per 1 gigabase (Gb) of genetic code; measured in Global Warming Potential through an LCA aligned with the methodological requirements and guidelines of the ISO standards ISO 14040 (2006a) and ISO 14044 (2006b) on LCA and the GHG Protocol Product Life Cycle Accounting and Report Standard (WRI/ WBCSD, 2011). However, as it is a streamlined LCA study, it does not fulfill all of the reporting requirements of these standards.